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APPLICATIONS

Laser Ablation

 

 

Laser Ablation Applications

Laser ablation is a common practice in the manufacturing of many different items, including medical equipment, automotive parts and technology components. Learn how it works and why laser ablation equipment from Laser Marking Technologies is right for your operations.

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What Is Laser Ablation?

Laser ablation is the process of removing layers of a substrate through a chemical reaction. By applying a directed laser beam to a material, sublimation occurs, breaking the substance’s chemical bonds and transforming a solid into a gas almost instantaneously. The result is similar to engraving in that it makes a permanent mark on metal, ceramics, plastics and other materials without damaging the area around it.

How Does Laser Ablation Work?

The laser ablation process begins when the laser is directed at the material. This heats the material in only the precise path of the laser, allowing it to vaporize materials in the preferred shape or pattern. Every substrate has a unique ablation threshold you should determine prior to use — if the laser’s intensity does not meet that threshold, ablation is impossible.

 

Types of Laser Ablation Machines

At Laser Marking Technologies, our laser ablation equipment can come with two types of lasers, increasing application versatility:

 

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Fiber Laser Ablation

The fiber laser is generally the choice for non-ferrous materials and nearly all metals. They’re also the preferred laser for projects involving thin materials and maximum precision.

CO Laser Ablation

A CO2 laser works better on plastics and organic substrates. They are generally preferred for working on thicker materials.

Parameters of Industrial Laser Ablation

Gaining mastery of laser ablation requires an understanding of all the parameters that go into making a mark. Every project you ablate will require a different configuration of each of these settings:

  • Wavelength: The combination of laser type and material, and how they interact
  • Focus distance: The distance between the laser and the material
  • Laser power: The laser’s average power, measured in wattage
  • Pulse width: How long a laser pulse is, usually measured in micro- or nanoseconds
  • Fill setup: Hatching spacing and style control the density and execution of a filled area
  • Pulse repetition rate: How many times a laser pulses per second
  • Beam diameter: The size and energy density of the input beam after it passes through the lens
  • Beam quality: How efficient the laser is (may be referred to as M2)
  • Scanning speed: The speed of the laser’s movement
  • Number of passes: How many times the laser passes over the surface (usually once, but can be more for deep ablation)

 

 

Industrial Applications of Laser Ablation

Just as laser ablation can be used on a wide variety of materials, it also has a number of industrial applications. This process is commonly used in:

  • Laser cleaning: Cleaning with a laser will remove coatings, oxides and contaminants without affecting the material below.
  • Laser marking: Laser marking permanently etches symbols into the material’s surface, which can be useful for branding and barcodes.
  • Laser texturing: Texturing involves using the laser to make grooves and patterns on a material’s surface for aesthetics, grip and other purposes.
  • Laser cutting: Instead of removing a few layers for an ablation, you can also use the laser to cut through materials entirely.

 

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